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Cryogenic Air Separation System

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MOQ : 1 Unit

Cryogenic Air Separation System Specification

Accessories
Cold Box, Instrumentation Panel, Piping, Expansion Turbines, Purification Units

Temperature Range
-196C to +45C

Installation Guideline
Foundation and assembly as per manufacturers instructions; skilled labor required

Frequency
50 Hz

Model No
CAS-1000 (for 1000 Nm3/hr) or as specified

Motor Power
67 kW to 400 kW depending on model size

Driven Type
Electric/Motor Driven

Speed
Variable as per process

Automation Grade
Automatic

Usage & Applications
Medical, Industrial Gas Supply, Steel Industry, Petrochemical Plants, Electronics

Efficiency (%)
Up to 95% oxygen recovery

Production Capacity
As per customer requirement, up to 2000 Nm3/hr

Type
Cryogenic Air Separation System

Material
Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Controlled

Drive Type
Electric

Voltage
380-440 V

Power
Rated 500-1500 kW (varies with capacity)

Weight (kg)
Varies with model, approx. 25000-65000 kg

Dimension (L*W*H)
Custom/Depends on plant size (e.g., 20m x 8m x 10m)

Color
Metallic Grey

Capacity
Standard 50-2000 Nm3/hr

Features
High purity oxygen and nitrogen generation, Energy efficient, Robust structural design, Low maintenance, Fully automated operation

Power Consumption
Approx. 0.45-0.65 kWh/Nm3 oxygen

Machine Type
Industrial Air Separation Plant

Surface Finish
Polished/Brushed Stainless Steel

Pipeline Connection
Customizable as per plant layout

Process Technology
Cryogenic Distillation

Life Span
Over 20 years (with proper maintenance)

Operation Mode
Continuous

Maintenance
Low; periodic inspection advised

Oxygen Purity
up to 99.7%

Design Pressure
5-7 bar

Spare Parts Availability
Ready stock for standard components

Environmental Compliance
Meets global environmental standards

Start-up Time
Approx. 8-16 hours

Noise Level
<80 dB(A)

Service Support
Onsite installation and training available

Nitrogen Purity
up to 99.999%

Cryogenic Air Separation System Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
90 Days

Packaging Details
Wooden Packaging

Main Export Market(s)
Western Europe, Australia, North America, Eastern Europe, Africa, Central America, Middle East, South America, Asia

About Cryogenic Air Separation System

Cryogenic Air Separation System

The Cryogenic air separation plant is made to supply the oxygen for gasification as well as metal production. It assists the gasification process so as to provide the cost effective as well as highly energy efficient design. The processes of the provided plant is demanded for medium to large scale plants. Cryogenic air separation plant produces oxygen, nitrogen and argon gases & liquid products. It is offered with a preferred technology that enables production of high purity oxygen as well as nitrogen.

Specification

Design	Standard
Brand	UNIVERSAL BOSCHI
Usage/Application	Industrial gases and medical gases
Automation Grade	Automatic
Auto Restart	Yes
Oxygen Purity	99.7%
Nitrogen Purity	99.9%

High-Purity Gas Production for Diverse Applications

Our Cryogenic Air Separation System delivers exceptional purityup to 99.7% for oxygen and 99.999% for nitrogen. This capability supports demanding sectors such as medical, steel, petrochemical, and electronics, ensuring reliable gas supply for critical industrial and healthcare processes.

Fully Automated, Robust, and Adaptable

Featuring PLC control and a fully automatic operation, the system guarantees consistent performance with minimal manual intervention. Its robust stainless steel construction, coupled with customizable dimensions and pipeline connection, allows integration into various plant layouts securely and efficiently.

Optimized Efficiency and Longevity

Designed for energy efficiency, the system maintains low operational costsusing approximately 0.450.65 kWh per Nm3 of oxygen. With low maintenance needs, reliable onsite support, and a lifespan exceeding 20 years, it is a prudent investment for any industrial gas production operation.

FAQs of Cryogenic Air Separation System:

Q: How does the Cryogenic Air Separation System achieve such high gas purity?

A: The system utilizes cryogenic distillation, cooling air to very low temperatures to effectively separate components by their boiling points. Advanced purification units and precise controls enable oxygen purity up to 99.7% and nitrogen purity up to 99.999%.

Q: What industries can benefit from using this air separation plant?

A: It is ideal for medical gas supply, steel manufacturing, petrochemical processing, electronics production, and other heavy industrial sectors requiring high-purity oxygen and nitrogen.

Q: What is the typical start-up time and operational mode of the plant?

A: Start-up takes approximately 816 hours depending on system size. Once operational, the plant runs in a continuous mode, ensuring uninterrupted gas supply for industrial or medical applications.

Q: Where can the system be installed, and is the pipeline connection customizable?

A: The system can be installed at any industrial or manufacturing site with suitable infrastructure. Pipeline connections and plant layouts are fully customizable to suit specific site requirements and optimize integration.

Q: What process and features ensure efficient and safe operation?

A: A programmable logic controller (PLC), comprehensive instrumentation, expansion turbines, and purification units maintain optimal operation. The robust, stainless steel design and compliance with global environmental standards further assure efficiency and safety.

Q: How is maintenance handled, and what support is available?

A: The system is designed for low maintenance, requiring only periodic inspections. Ready stock of spare parts and onsite installation, training, and technical support are provided by experienced service teams.

Q: What are the primary benefits of choosing this cryogenic air separation system?

A: Key advantages include energy-efficient operation, ultra-high product purity, proven durability, reduced maintenance costs, complete automation, and adaptability to diverse industrial needs, ultimately offering a reliable and cost-effective gas supply solution.

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